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Bending and Forming
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Bending and Forming


Solutions for Bending and Forming.Equipped with a full range of technology and engineering capabilities, Hafendorfer Machine, Inc. can transform your design from concept to reality with our metal bending and metal forming services. Our facility contains the latest equipment enabling us to fabricate and perforate metal to the most exacting tolerances. From complex assemblies to simple brackets, we have the technology and expertise to complete any bending or forming project.

Press brake solutions.
The TRUMPF TruBend 7036 CNC Electric Press Brake is extremely fast moving machine with 6-axis back gauging and high acceleration values that help optimize machine speed. This is achieved with lightweight carbon fiber elements in the back gauge fingers and a gearless electric drive for the beam. This machine’s 40 tons and 40” inches of workspace allows us to be highly competitive with quick turnarounds on small formed parts.

Bending and Forming Processes



Metal Bending


Bending metal allows us to transform sheet metal into V, U or channel shapes, allowing us the ability to manufactured parts for a variety of industries. We are able to process material less than 6 inches wide and up to 10 ft. long.

Metal Forming


Forming is completely reshaping the metal without shaving, cutting, or removing material. Forming changes the physical shape of the material without changing the mass. Our metal forming provides a uniform look and consistent shape with a variety of materials.

Press Brake Process


Our state-of-the-art press brakes bend metal with a high degree of accuracy. We have the ability to control the position and angle of the back-top, to make perfect bends every time.

Punching Process


Punching is used to make a hole or an impression in the material. Our punch machine can handle simple shapes or more complex projects, and handles multiple stamps in one stage. This punch process is slightly less flexible than using a laser cutter, but it is faster for repetitive shapes.

Materials:
We have the ability to bend/form a variety of different material types and thicknesses:
  • Mild Steel
  • Stainless Steel
  • Aluminum
  • Galvanized
  • Galvanneal


Bending and Forming Machinery



Trumpf Electric TruBend 7036
The TruBend series from TRUMPF is the fastest in the world. This extremely fast and flexible machine features high acceleration and certified ergonomics to allow our expert craftsman to work quickly and efficiently to make complex and precise parts in any format.

Trumpf TruPunch 5000
The TruPunch 5000 is the market leader in productivity, process reliability, and flexibility. Through individual automation solutions, this process guarantees reliable and optimal output, even with diverse applications. Thanks to the innovative on-demand drive, the TruPunch 5000 punches up to 1600 strokes/min or marks up to 3000 strokes/min.

Trumpf TruBend 5230(S) CNC Press Brake
This new addition offers high productivity from programming and tool setup to the bending process. It offers us the ability to fabricate parts in any format, from the simplest to the most complex, with top quality.
  • Press Force: 353 TONS
  • 13FT of bending length.
  • Optimal precision and angle accuracy
  • Thickness Control Bending (TCB) a function that compensates for variations in the sheet thickness.




The Dynasaw 530 is our new High-Performance CNC Band Saw.

Features:
  • 10 H.P.
  • 2" Blade
  • Non-Contact Material Positioning
  • Smart Blade Change Feature
  • Cutting Capacity: - Round Diameter 1.18”-20.87” (30-530mm) - Rectangle (WxH) 1.18” X 1.18”-20.87”-20.87 (30 X 30-530 X 530mm)

Trumpf Trubend 7050
Brake Press W/Bending Robot




This brake offers us greater tonnage for press braking thicker materials. It offers:
  • High Output with Top Quality
  • Ideal for bending small and medium parts at high speeds
  • Perfect angles thanks to ACB Wireless
  • Press Force: 55 Tons
  • Bending Length: 60”
  • High flexibility for bending with the 6-axis backgauge
  • Robotic arm for loading/unloading

BLM ELECT63 Tube Bender

FEATURES:
  • Clever- provides absolute repeatability of each bend
  • Shorter set-up times
  • Quick Clamp Changeover- provides rapid tool changeover without manual adjustments.
  • Multi-Stack- more flexibility and fewer tool changes
  • Mandrel- perfect bend with no bulge on the surface
  • Hands free loading/unloading
  • T-Square- contains the shape of the section and eliminates scratches and clamp marks by controlling the movement of the compound tooling
  • Max Power allows you to multiply the amount of bending torque to process thicker tubes or high-strength materials that would normally require a larger tube bending machine.
MATERIAL DETAILS:
  • Round Tube Aluminum-Copper-Brass max 63 X 4.0 mm (2.480" x .156")
  • Round Tube Steel max 63 x 2.0 mm (2.480" x .079")
  • Round Tube Stainless Steel max 63 x 2.0 mm (2.480" x .079")
  • Bending Radius Maximum (increasable) 180mm (7.08")
  • Maximum square tube size 2.480” Diagonal.
  • Maximum Rectangle tube size 2.480 Diagonal.
  • Maximum tube length- 4500 mm (177” )

Tube BenderTube Bender